Ask a Woodworker
I am trying to find out the correct procedure to make a dutchman. I
have a project that needs to be patched and would like to try this technique. Any
information would be greatly appreciated.
Cutting a dutchman by hand is a technique learned over time. Cutting
one with modern tools is a bit easier – but requires an investment is
the right tool.
You will need an "Inlay Bushing and Bit with Removable Collar" available from Porter
Cable®, Grizzley®, Freud®, Craftsman® and Rockler..
Using the inlay kit is actually rather simple. A small diameter bit
passes through a small collar, much like a normal guide bushing setup.
The trick part is a removable bushing that fits on the collar. When
installed, the bushing positions the bit to cut the recess for the
inlay. Remove the bushing and the bit is now correctly located to cut
the outline of the inlay (the dutchman), sized perfectly to fit the
recess.
The kit can be used with either a plunge or fixed router, the process is
much easier to master using a plunge router (plunging the bit straight
down with the router already positioned correctly greatly reduces the
chance for error).
The kit comes with instructions on creating a template and cutting the
inlay.
Dutchman repairs are just one facet of Marquetry (inlay work). For information on this fascinating art craft, see the book reviewed on the site...
See:
Simple Marquetry: Techniques, Projects, Inspirations
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